6 Common Sublimation Printing Problems & How to Fix Them

Sublimation printing is a popular technique used for printing designs on various substrates such as t-shirts, mugs, and phone cases. While it is a relatively simple process, there are some common issues that can arise during sublimation printing. In this article, we will discuss six of the most common sublimation issues and how to fix them.

Faded or washed-out colors: One of the most common issues with sublimation printing is faded or washed-out colors. This can be caused by a few different factors, such as using the wrong type of paper, not using enough pressure during the transfer process, or printing at the wrong temperature or time.

To fix this issue, make sure you are using the correct type of paper for your substrate, and adjust the temperature and time settings as needed. Additionally, ensure that you are applying enough pressure during the transfer process to ensure that the ink is fully transferred.

Ghosting: Ghosting occurs when the image is transferred onto the substrate, but the edges of the image appear blurry or distorted. This can be caused by a variety of factors, such as using a low-quality substrate or not using enough pressure during the transfer process.

To fix this issue, try using a higher-quality substrate and adjust the pressure and time settings as needed. Additionally, make sure that the substrate is completely flat and free of any wrinkles or creases.

Uneven transfer: Uneven transfer occurs when the image is not fully transferred onto the substrate, resulting in a patchy or uneven appearance. This can be caused by using too much or too little pressure during the transfer process, or by not applying enough ink to the paper.

To fix this issue, adjust the pressure and time settings as needed, and ensure that you are applying enough ink to the paper. Additionally, make sure that the substrate is completely flat and free of any wrinkles or creases.

Blotchy or streaky prints: Blotchy or streaky prints can occur when the ink is not evenly distributed on the paper or substrate. This can be caused by using low-quality ink or not using enough pressure during the transfer process.

To fix this issue, make sure that you are using high-quality ink and adjust the pressure and time settings as needed. Additionally, ensure that the paper and substrate are completely flat and free of any wrinkles or creases.

Paper jams: Paper jams can occur when the paper gets stuck in the printer or transfer press. This can be caused by using the wrong type of paper or not properly loading the paper into the printer or transfer press.

To fix this issue, make sure that you are using the correct type of paper for your printer and transfer press, and ensure that the paper is loaded correctly. Additionally, avoid using damaged or wrinkled paper, as this can cause paper jams.

Image bleeding: Image bleeding occurs when the ink spreads beyond the edges of the image, resulting in a blurry or distorted appearance. This can be caused by using too much ink or not using enough pressure during the transfer process.

To fix this issue, adjust the pressure and time settings as needed, and ensure that you are using the correct amount of ink for your substrate. Additionally, make sure that the substrate is completely flat and free of any wrinkles or creases.

In conclusion, sublimation printing can be a rewarding and enjoyable process, but it is important to be aware of the common issues that can arise. By following these tips and troubleshooting techniques, you can ensure that your sublimation prints are of the highest quality.

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